Powder coating is one of the most effective and environmentally friendly ways to protect metal surfaces. By coating metal parts with polymer resin-based powder particles, then curing them in an oven, you can create a durable and attractive finish that’s also highly cost-effective.

Powder coating prices, from car parts to Yeti cups, vary depending on who’s going to do the work. You can search for a local powder coating company, mail your parts to a company who will powder coat and then return them, or you can do it yourself. This article will provide a breakdown of the costs you can expect depending on which powder coating option you choose. So how much does powder coating cost? You’re about to find out…

Included in This Article:

  • How much does powder coating cost?

  • Finding a local powder coating company

  • The cost of powder coating through mail-in companies

  • The cost of DIY powder coating

  • Where to find supplies and resources for DIY powder coating (including video tutorials)

  • And More…

How Much Does Powder Coating Cost? Here’s the Powder Coating Price List

Powder coating most car parts will cost between $25 and $125, depending on the company you choose. Below are examples of how much it costs to powder coat some of the most common car parts. These prices are an average, based on information from four of the most popular powder coating companies. Note that if you’re choosing a metallic or silver base coat, you’ll be required to add an additional clear top coat. If you mail your part in, you’ll need to plan on paying for shipping, which will depend on the weight of your part and the shipping method you use (make sure to choose an option with tracking and insurance).

Brake Calipers: Base price will be about $30 – $60 each (depending on the number of pistons). Adding a clear top coat or using translucent/anodized/candy colors will come to $45 – $90 each.

Intake Manifold or Valve Cover: Base price will typically be $70 – $120 (depending on the number of cylinders). Adding a clear top coat or using translucent/anodized/candy colors will bring the cost to $105 – $180.

Fuel Tank: Base price will be roughly $80 – $125. With an additional clear top coat or using translucent/anodized/candy colors, the cost will be $120 – $187.50.

Control Arm: Base price is generally $25 – $40 each (depending on the style of arm). The addition of a clear top coat or the use of translucent/anodized/candy colors will bring it to $37.50 – $60.

Fan: Base price will be roughly $25 – $35. With an additional clear top coat or using translucent/anodized/candy colors, the cost will be $37.50 – $52.50.

Exhaust Piping: Base prices typically start about $16 per foot up to two feet; $18 per foot for two to three feet; $20 per foot for three to four feet; or $24 per foot for four to five feet (at many automotive shops, this will be covered under ceramic coating rather than powder coating).

Headers: Base prices range from roughly $150 – $250 depending on the number of cylinders. (At many automotive shops, this will be covered under ceramic coating rather than powder coating.)

Finding a Local Powder Coating Company

Choosing a local company to powder coat your metal objects or car parts means that you can avoid the cost of shipping them to an online company and then shipping them back to your home (we’ll cover these costs more extensively in the next section). Avoiding shipping costs is especially important to consider if your items are heavy, long, large, or unusually shaped. However, depending on where you live, you may only have one or two companies to choose from, and these local businesses may charge higher rates than mail-in companies.

To determine whether or not you’ll be better off going local or shipping your parts away, try one of the following websites to locate nearby companies offering this service. These sites usually allow you to get a free quote from local businesses offering powder coating, which you can compare against quotes from mail-in companies.

Thumbtack

Thumbtack is an easy way to discover detailed information about powder coating companies near your zip codeThumbtack will ask whether you’re interested in powder coating application, removal, or restoration. If you select “Application,” you can choose between thermoset and thermoplastic, select a color, define how far you’re willing to travel, and specify when you need the powder coating completed. Finally, add an email address at which you’d like to receive quotes from potential powder coating companies.

Local Pages

Local Pages provides a simple list of company names, addresses, and phone numbers for powder coating companies in your area (just type your own town and state in the location field). If any of the listings strike your interest, you can click on the provided link for more information. This system allows you to be more proactive in reaching out to companies directly instead of waiting for companies to contact you.

…and you can always Google the classic, ‘powder coating near me’ query.

The Cost of Powder Coating Through Mail-In Companies

Some powder coating companies allow you to ship your items to them. These companies will take care of abrasive blasting, stripping threads, de-greasing, preparing, and powder coating your parts, and then return them to you by mail. In order to avoid additional charges, you should disassemble and remove any body filler from your vehicle, motorcycle, or bike parts.

You should also remove any bushing, bearings, seals, or gaskets. Before you ship your items, make sure they are padded well (triple bubble wrap is recommended) so you won’t risk damaging them in the shipping process. Be sure that your box is large enough that the finished, well-wrapped parts will fit in your original box to be shipped back to you.

Using the information below, you can compare the cost of powder coating five common vehicle parts — brake calipers, the intake manifold, the fuel tank, the control arm, and the fan — at four different mail-in powder coating companies: Absolute Powder Coating LLC, Bonehead Performance, Graub Design & Fabrication, and Streetwerkz.

Remember that you’ll be responsible for shipping costs both ways on top of the prices we’ve listed here. Most companies also require a $35 – $50 minimum and charge an additional $20 or more if you’re selecting more than one color. Base coats with candy or transparent finishes usually cost an additional 50%, and if you want a second clear coat (required for all metal or silver coatings), you’ll need to plan on paying an additional 50% as well.

Absolute Powder Coating LLC

  • Brake Calipers: $45 each
  • Intake Manifold: $80 (eight cylinder)
  • Fuel Tank: $80 (22 – 32 gallons)
  • Control Arm: Tubular arm for $35, steel stamping arm for $30
  • Fan: One piece for $30, two piece for $40
  • Other Information: Absolute Powder Coating LLC offers a variety of special colors including metallics (glitter, antique, holographic, etc.), hammertone, transparent, candy, R.A.L. exterior, and fluorescent special effects colors. Any disassembly (e.g. seals, bushings, gaskets, bearings) that needs to be completed by Absolute Powder Coating LLC will be charged at $50 per hour, and requests to have items reassembled will also be charged $50 per hour.
  • Read more and get started with Absolute Powder Coating LLC here.

Bonehead Performance

  • Brake Calipers: $30 – $60 each (single piece) or $40 – $60 (two piece), depending on number of pistons
  • Intake Manifold: $80 – $120 (four, six, or eight cylinder)
  • Fuel Tank: $100 – $125
  • Control Arm: $25 – $40 each
  • Fan: $25 – $35
  • Other Information: Bonehead Performance offers a military discount to all current and former service members. Rush jobs will be charged an extra 50%. There is a 50% additional charge for colors such as clear coats and translucent/anodized/candy colors due to the two-step coating process; check the color chart for an asterisk to find out if this charge will apply to your chosen color.
  • Read more and get started with Bonehead Performance here.

Graub Design & Fabrication

  • Brake Calipers: $30 – $60 each (single piece) or $40 – $60 (two piece), depending on number of pistons
  • Intake Manifold: $80 – $120 (four, six, or eight cylinder)
  • Fuel Tank: $100 – $125
  • Control Arm: $25 – $40 each
  • Fan: $25 – $35
  • Other Information: An additional 50% charge will be applied for colors such as clear coats and translucent/anodized/candy colors, since these colors require a two-step coating process. There is a $25 minimum per order. Additional charges will apply if Graub Design & Fabrication has to disassemble the item.
  • Read more and get started with Graub Design and Fabrication here.

Streetwerkz

  • Brake Calipers: $50 and up
  • Intake Manifold: $70 and up
  • Fuel Tank: $100 and up
  • Control Arm: $40 and up
  • Fan: $30 and up
  • Other Information: For candy or transparent finishes, an additional 50% will be charged for a base coat. For metallic or silver finishes, Streetwerkz will add 50% for a top coat. Take into account that a clear or top coat is required over all metallic and silver powder coatings. There will also be an additional charge for removal of old powder coating, paint, rust, or mill scale. If a part requires a chemical stripper to be used prior to blasting, there will be an additional charge, so make sure your parts are completely clean and stripped before you send them to avoid the additional charge.
  • Read more and get started with Streetwerkz here.

DIY Powder Coating: Can I Powder Coat My Car Parts Myself?

Yes — you can completely bypass the need to hire someone else to powder coat your car, motorcycle, or bike parts by doing it yourself. You can determine whether a DIY method will be cost effective by deciding what powder you’ll be using, then calculating how much of it you’ll need and what supplies and tools you’ll have to purchase to get started. (Remember the need for an appropriately sized oven dedicated solely to powder coating.) After you’ve purchased the necessary tools and supplies, video tutorials provide a free visual source for you to learn the process. The more items or parts you plan on powder coating, the more cost-effective it will be to do the process yourself.

A Handy Powder Coating Cost Calculator

The MIT Powder Coating calculator allows you to calculate both the amount of powder that you’ll need for a job as well as the cost of the powder for a total job, or the cost of powder by square foot.

To calculate the amount of powder needed for your project, you’ll enter the gravity of the powder you’re using, the recommended film thickness (in millimeters), the surface area to be coated (in square feet), and the percentage of estimated transfer efficiency (as a whole number). The calculator will then tell you approximately how many square feet one pound of powder will cover, and the estimated number of pounds of powder you’ll need to complete the job.

To calculate the cost of the powder, you’ll need to enter the cost of powder per pound, and the calculator will give you the estimated cost for the total job as well as the cost per square foot.  

Best DIY Powder Coating Tools and Supplies

While you can start powder coating at home with a powder coating system like this one from Chicago Pneumatic, Eastwood’s guns, available on Amazon, are considered the best purchase for your money if you’re just getting started with powder coating. Eastwood offers a 100% lifetime satisfaction guarantee on their products which allows you to return or exchange opened or used items for a refund, a benefit you won’t get from most other low-cost sources. Eastwood is a favorite with YouTube powder coating video creators and powder coating bloggers alike.

Eastwood formerly sold complete hot coat powder coating kits; while these kits are no longer sold through Eastwood’s website, you can purchase the low-voltage kit from Amazon.

This kit costs about $245 including the cost of shipping. The kit includes one 110V HotCoat powder coating system (a low-voltage powder gun), one high temperature silicone plug, one roll of high temperature fiberglass masking tape, a one pound spool of safety wire, three gun cups and lids, one beginner’s powder coating book, one performance deflector, one fluidizing attachment, one 1/2 pound container of gloss black powder, and four 1/2 pound containers of standard black and white powder.

What Else Will I Need for DIY Powder Coating?

Besides the basic colors and supplies that come with the Eastwood kit, you can also purchase a huge variety of other paint colors on Amazon. Powder coating paint is typically sold by the pound and generally costs between $15 – $25. 

In addition to these materials, you will also need to source an oven for curing your powder-coated items, since using your regular kitchen oven for powder coating even once will make it unsuitable for cooking food. You can purchase a portable, corrosion resistant oven for small to mid-sized projects like this one from Amazon, or purchase a general-purpose new or used oven that you plan to dedicate solely to powder coating.

Even a toaster oven like this one from Amazon will be adequate if your projects are small enough to fit inside. If you’ll need an oven for larger projects, you can make your own, or you can purchase an industrial curing oven online. This (far more expensive) option is typically reserved for those planning on powder coating large items frequently or professionally.

The Three Best DIY Powder Coating Video Tutorials

1. Jesse Sutton: DIY Powder Coating

In DIY Powder Coating, you’ll learn about all the supplies and tools that are needed for powder coating. The video host demonstrates the basic process of powder coating a small metal bike component, all the way from cleaning and stripping the metal to curing it.

 

2. NYC CNC: DIY Powder Coating in the Home Shop — How to, Tips, Tricks & More

In this video, NYC CNC explains how to select the best powder for your project, then demonstrates step by step how to clean and powder coat a machined aluminum part. This video includes helpful details on how to ensure that the powder will adhere correctly to your metal part and how to choose the right tools and supplies for your specific project. If you’ve never powder coated anything before, this video’s tips for beginners are a great place to start.

 

3. Eastwood: Learn How to Powder Coat — Techniques, Tips & Tricks PLUS Chrome Powder Demo!

This video thoroughly explores how different types of powder coating products can be used in different applications for a variety of projects, both small and large.

How Much Does Powder Coating Cost? Conclusion

The price of powder coating can vary widely based on the size and type of the part you need coated, the style of powder coating you’re looking for, the speed with which you need the process completed, and the time and effort you’re willing to put in yourself. However, once you’ve decided what you want coated, what color you want it to be, how quickly you need it done, and whether or not you’re going to do it yourself, it’s easy to calculate how much it’s going to cost you.

Although powder coating costs seem high compared to traditional paint, it’s a far superior process. The durable, attractive finish on a powder-coated part is well worth the time and money you’ll spend to make sure the coating looks amazing and lasts for a long time.

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